280-500mm PVCパイプ生産ライン

Yongte specializes in manufacturing 280-500mm PVC pipe production line, designed for creating large-diameter rigid pipes used in construction, agricultural, and industrial sectors. Featuring the SJSZ92/188 conical twin-screw extruder with an enhanced screw configuration, this system guarantees consistent plasticization of PVC materials (SG-5, UPVC, CPVC) and high percentage of filler material (CaCo3). It maintains a steady output rate of 400-500 kg per hour. Key benefits of this production line encompass high automation, increased productivity, excellent product performance, user-oriented mechanical engineering, energy conservation, and straightforward operation. Notably, the 280-500mm PVC pipe production line is equipped with a servo motor and energy-saving heating system, achieving excellent energy efficiency at ~110kW operating power (installed power ~250kW)—15-20% reduction vs. similar-capacity standard PVC pipe machines. This stems from an optimized screw design that reduces material resistance and energy waste during plasticization, plus efficient servo motors and speed converters that adjust power supply dynamically to production demands.

技術仕様

製品詳細と特長

1. 高効率押出システム:	Our 280-500mm PVC Pipe Production Line uses the SJSZ92/188 conical twin-screw extruder with a tweaked screw design—it makes sure PVC resin (like SG-5, UPVC, CPVC) and additives melt evenly. The screw and barrel are made of top-notch bimetallic alloy with an SKD coating, so they don’t wear out or rust easily. We’ve also added 110kW high-efficiency servo motors and a speed controller that adjusts power based on how much you’re producing. This means the machine saves a ton of energy—cuts power use by 15-20% compared to regular ones.
2.PVCパイプ金型：	Special engineered extrusion tool designed for the ongoing production of large-diameter PVC rigid pipes, ranging from 280 to 500 millimeters, featuring walls that are smooth and consistently uniform.
3. Precision Vacuum Calibrating & Cooling Tank:	This unit features a precision-engineered multi-zone vacuum sizing tank and a high-efficiency spray cooling system, ensuring exceptional pipe dimensional accuracy and shape stability. The tank, entirely constructed from 304 stainless steel, provides superior corrosion resistance and an extended service life.
4.PVCパイプ引き抜き機：	Equipped with a multi-caterpillar drive system driven by high-precision servo motors and a double-stage gearbox for torque amplification, the machine ensures stable, consistent pulling of PVC pipes to maintain precise dimensional accuracy throughout production.
5.PVCパイプオートカッター：	PVC 材料の切断に最適化された精密設計の丸鋸刃が装備されており、バリがなく非常に平坦で、驚くべき精度で切断できます。
6.電気制御システム:	当社の電気コンポーネントには、ABB 周波数コンバータ、Siemens または Schneider コンタクタ、Omron 温度コントローラ、Siemens PLC 制御システム、Innovance サーボ モータなど、国際的に評価の高いプレミアム ブランドが組み込まれています。

PVCパイプの用途

Our PVC pipe making machine is highly adaptable and can produce various PVC pipe types, including but not limited to drainage pipes, water supply pipes, and cable protection pipes. It can precisely make pipes of different diameters and wall thicknesses according to customer requirements, ensuring high production efficiency and excellent product quality. Moreover, the machine is equipped with an intelligent control system, which allows for easy operation and monitoring of the cutting process, further enhancing its performance and reliability.

Yongte Machine の利点 - 人間化された機械設計と耐久性のある品質

After years of innovation and unwavering quality commitment, we use high-strength, wear-resistant materials for our plastic pipe machinery. These machines undergo precision forging and rigorous quality tests to endure high-frequency use wear and harsh environment erosion.

高トルク、耐久性のあるギアボックス	高効率サーボモーター
We equip a high-quality, vertically direct-connected gearbox that boasts advantages such as high transmission efficiency, robust load capacity, stable production, space-saving installation, reliable sealing to prevent oil leakage, excellent heat dissipation, and ease of maintenance.	With an Innovance servo motor, this system cuts power use by 15-20% while offering precise speed/torque control, fast response, low vibration/noise, long lifespan, and lower maintenance costs. Its intelligent regulation ensures stable power for smooth operation in all conditions.
高度に自動化されたオペレーションシステム	Advanced Quality Electricity Control System
完全な 280 ～ 500 mm PVC パイプ生産ラインは高度に自動化されており、自動供給、精密な温度制御、自動切断、インテリジェントなスタッキングが統合されています。オプションの自動混合/投入システムにより、完全な自動化が可能になります。サーボ モーターと PLC 制御により、リアルタイムの速度同期と適応調整をサポートし、一貫したパフォーマンスを実現します。	With ABB frequency converters, Siemens/Schneider contactors, Omron temp controllers, and Siemens PLC control, cables/connections are neatly arranged and clearly labeled. The electrical cabinet uses advanced tech for easy operation and precise parameter adjustment. Users can set working modes per needs, boosting efficiency.
Strong machine basic made by solid steel plate	スクリューバレルは耐摩耗性素材で作られています。
The machine's core structure uses solid steel plates, CNC-cut/polished for precise dimensions/balance, enabling continuous stable operation. After 20+ years of use, the frame remains intact. Material/water-contact components are 304 stainless steel to prevent corrosion. After manufacturing, electrostatically sprayed thermosetting powder coating cures at high temps to form a dense, scratch-resistant layer for better appearance, anti-rust protection, and consistent color. Available in various colors to match factory aesthetics, ensuring long-term durability even in harsh industrial environments.	The utilization of bimetallic screws and SKD barrels serves to markedly augment the wear resistance and extend the operational lifespan of equipment. This configuration ensures that the extruder retains its performance capabilities while processing a diverse array of materials, encompassing those with elevated abrasive properties. Furthermore, the refined screw geometry enhances the efficiency of melting and mixing processes, leading to the production of a more homogenous and superior quality end product.
Professional Trial and Installation Service	3-Year Warranty and lifetime service support
当社は、機械の最適な運用効率を保証するための専門的な試用および設置サービスを提供します。当社の熟練技術者が現場で試行を行い、パラメータを入念に微調整して生産効率を高めます。さらに、徹底したインストール ガイダンスが提供され、生産プロセスへの完璧な統合が保証されます。	Yongte commits to high-quality products and reliable after-sales support for all customers. we offer 3-year warranty and lifetime after-sales service. 3-year warranty: free repair/replacement for non-human defects. Lifetime service: 24/7 technical consultation/maintenance guidance. This reflects Yongte's confidence in quality and care for customers, ensuring worry-free experience.

成功事例

Yongte は、高品質で革新的なプラスチック パイプ機械の製造に専念しています。一貫した技術的改良により、同社の 280 ～ 500 mm PVC パイプ生産ラインは国内外の市場で高い評価を得ています。

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